Automatic Cutting Machine
Jiangsu Shenhe Technology Development Co., Ltd. is one of the toppest Automatic Cutting Machine in China.During these years of exporting , Jiangsu Shenhe Technology Development Co., Ltd. now has rich experience in the worldwide markets
Tel: 0086-18905100000
E-mail: summer@jsljkeji.com
I. Core Functions and Technical Advantages
Full-Process Automation
Automated cutting machines integrate CAD nesting data with CAM equipment to automate the entire process, from pattern making and nesting to fabric laying and cutting. For example, a fully automatic cutting machine can achieve cutting efficiency 5-8 times that of manual operation. It supports path optimization and pre-selection of cut pieces, significantly improving production efficiency.
High-Precision Cutting
Tool Design: Utilizing reciprocating cutters or laser cutting technology, cutting tolerances can be controlled within ±0.1mm, meeting the demands of high-end custom apparel.
Vacuum Suction System: A sealed vacuum chamber secures the fabric, minimizing movement during the cutting process and ensuring consistent cut piece dimensions.
Intelligent Web Correction: Select models feature automatic web correction, allowing the control software to adjust the cutting path in real time even when the fabric is fed at an angle.
Versatile Compatibility
Material Compatibility: Supports cutting materials for a wide range of industries, including women's apparel, fashion, uniforms, suits, denim, sportswear, knitwear, automotive seat upholstery, and furniture. Cutting Shapes: Capable of processing a variety of lines, including straight lines, curved lines, and special shapes, to meet complex design requirements.
Special Features: Some models are equipped with a cutter cooling system, compatible with hot-melt fabrics; a built-in automatic cleaning system (such as a stainless steel filter) reduces dust pollution.
Intelligent Operation
Self-Diagnosis: When a fault occurs, the screen automatically displays an error code, simplifying the repair process.
Data Integration: The production statistics system can be connected to ERP/MES systems for real-time data monitoring and production scheduling optimization.
Ease of Operation: Touchscreen control supports customizable cutting parameters, lowering the operational barrier.
II. Application Scenarios and Industry Needs
Apparel Manufacturing
Mass Production: Suitable for efficient cutting of standardized products such as suits and uniforms, reducing labor costs.
Customized Production: Supports small batches and rapid changeover of multiple styles, meeting the customized needs of high-end fashion.
Special Fabric Processing: Laser cutting models can process easily deformable materials such as leather and plush, avoiding the burrs associated with traditional cutting. Home and Automotive Interiors
Automotive Seats: Capable of cutting multi-layer composite materials, ensuring smooth edges and enhancing seat comfort.
Furniture Manufacturing: Supports cutting of multiple materials, including sponge, leather, and fabric, accommodating the diverse designs of products like sofas and mattresses.
Other Industries
Advertising Signage: Oscillating blade cutting machines can process hard materials such as PVC and acrylic, meeting the needs of billboard production.
Composite Materials: Suitable for precision cutting of high-performance materials such as carbon fiber and fiberglass, serving the aerospace, sports equipment, and other fields.
III. Key Technical Parameters and Purchasing Recommendations
Core Parameters
Cutting Area: Select based on production scale. The standard model is 2m x 2m, while the extended model can reach 3.3m.
Cutting Height: Maximum height after vacuum suction is 50-80mm, accommodating materials of varying thicknesses.
Mechanical Speed: Mainstream models have a maximum speed of 30-60m/min, with an average cutting speed of 15-30m/min. Power Supply and Air Pressure: Typically, AC 380V/50Hz power is used, with an air pressure requirement of 0.55MPa (5.5kgf/cm²).
Sharpening System: A dual-wheel counter-rotating sharpener ensures a uniform blade edge and extends tool life.
Purchasing Recommendations
Budget-to-Need Matching:
Economical: Oscillating blade cutting machine (approximately 50,000-100,000 RMB), suitable for small and medium-sized garment factories.
High-End: Fully automatic cutting machine (300,000-800,000 RMB), supporting laser cutting and intelligent nesting, suitable for large-scale customized production.
Brand and After-Sales Service: Prefer well-known brands such as Gerber, Lectra, and Eagle to ensure equipment stability and quality after-sales service.
Scalability: Consider whether the machine supports customized features (such as automatic feeding and multi-head cutting) to accommodate future production upgrades.
IV. Maintenance and Troubleshooting
Daily Maintenance
Cutting Head: Clean the cutter guide rails, inspect the sharpening belt for wear, and regularly replace the pressure plate edge and spiral cable. Frame System: Check the sealing plate for leaks, clean the comb plate and belt, and ensure smooth movement of the cutting head.
Vacuum System: Clean the air inlet and outlet grilles and regularly replace filters to reduce the risk of dust blockage.
Common Troubleshooting
Hardware Failures: If the cutter blade breaks or the motor malfunctions, contact a professional repair technician for component replacement.
Software Failures: Use the device's self-diagnosis function to locate the problem, or restart the system to restore default settings.
Operation Training: Provide regular operator training to prevent equipment damage caused by incorrect operation.
V. Market Trends and Future Outlook
With the advancement of intelligent manufacturing, automatic cutting machines are developing in the following directions:
AI Empowerment: Optimize nesting plans through machine learning to further improve material utilization.
Green Manufacturing: Adopt low-noise, low-energy consumption designs to reduce environmental pollution during the production process.
Flexible Production: Supports rapid mold changes and small-batch production to meet personalized consumption trends.
IoT Integration: Enables remote equipment monitoring and predictive maintenance to reduce the risk of downtime.
Full-Process Automation
Automated cutting machines integrate CAD nesting data with CAM equipment to automate the entire process, from pattern making and nesting to fabric laying and cutting. For example, a fully automatic cutting machine can achieve cutting efficiency 5-8 times that of manual operation. It supports path optimization and pre-selection of cut pieces, significantly improving production efficiency.
High-Precision Cutting
Tool Design: Utilizing reciprocating cutters or laser cutting technology, cutting tolerances can be controlled within ±0.1mm, meeting the demands of high-end custom apparel.
Vacuum Suction System: A sealed vacuum chamber secures the fabric, minimizing movement during the cutting process and ensuring consistent cut piece dimensions.
Intelligent Web Correction: Select models feature automatic web correction, allowing the control software to adjust the cutting path in real time even when the fabric is fed at an angle.
Versatile Compatibility
Material Compatibility: Supports cutting materials for a wide range of industries, including women's apparel, fashion, uniforms, suits, denim, sportswear, knitwear, automotive seat upholstery, and furniture. Cutting Shapes: Capable of processing a variety of lines, including straight lines, curved lines, and special shapes, to meet complex design requirements.
Special Features: Some models are equipped with a cutter cooling system, compatible with hot-melt fabrics; a built-in automatic cleaning system (such as a stainless steel filter) reduces dust pollution.
Intelligent Operation
Self-Diagnosis: When a fault occurs, the screen automatically displays an error code, simplifying the repair process.
Data Integration: The production statistics system can be connected to ERP/MES systems for real-time data monitoring and production scheduling optimization.
Ease of Operation: Touchscreen control supports customizable cutting parameters, lowering the operational barrier.
II. Application Scenarios and Industry Needs
Apparel Manufacturing
Mass Production: Suitable for efficient cutting of standardized products such as suits and uniforms, reducing labor costs.
Customized Production: Supports small batches and rapid changeover of multiple styles, meeting the customized needs of high-end fashion.
Special Fabric Processing: Laser cutting models can process easily deformable materials such as leather and plush, avoiding the burrs associated with traditional cutting. Home and Automotive Interiors
Automotive Seats: Capable of cutting multi-layer composite materials, ensuring smooth edges and enhancing seat comfort.
Furniture Manufacturing: Supports cutting of multiple materials, including sponge, leather, and fabric, accommodating the diverse designs of products like sofas and mattresses.
Other Industries
Advertising Signage: Oscillating blade cutting machines can process hard materials such as PVC and acrylic, meeting the needs of billboard production.
Composite Materials: Suitable for precision cutting of high-performance materials such as carbon fiber and fiberglass, serving the aerospace, sports equipment, and other fields.
III. Key Technical Parameters and Purchasing Recommendations
Core Parameters
Cutting Area: Select based on production scale. The standard model is 2m x 2m, while the extended model can reach 3.3m.
Cutting Height: Maximum height after vacuum suction is 50-80mm, accommodating materials of varying thicknesses.
Mechanical Speed: Mainstream models have a maximum speed of 30-60m/min, with an average cutting speed of 15-30m/min. Power Supply and Air Pressure: Typically, AC 380V/50Hz power is used, with an air pressure requirement of 0.55MPa (5.5kgf/cm²).
Sharpening System: A dual-wheel counter-rotating sharpener ensures a uniform blade edge and extends tool life.
Purchasing Recommendations
Budget-to-Need Matching:
Economical: Oscillating blade cutting machine (approximately 50,000-100,000 RMB), suitable for small and medium-sized garment factories.
High-End: Fully automatic cutting machine (300,000-800,000 RMB), supporting laser cutting and intelligent nesting, suitable for large-scale customized production.
Brand and After-Sales Service: Prefer well-known brands such as Gerber, Lectra, and Eagle to ensure equipment stability and quality after-sales service.
Scalability: Consider whether the machine supports customized features (such as automatic feeding and multi-head cutting) to accommodate future production upgrades.
IV. Maintenance and Troubleshooting
Daily Maintenance
Cutting Head: Clean the cutter guide rails, inspect the sharpening belt for wear, and regularly replace the pressure plate edge and spiral cable. Frame System: Check the sealing plate for leaks, clean the comb plate and belt, and ensure smooth movement of the cutting head.
Vacuum System: Clean the air inlet and outlet grilles and regularly replace filters to reduce the risk of dust blockage.
Common Troubleshooting
Hardware Failures: If the cutter blade breaks or the motor malfunctions, contact a professional repair technician for component replacement.
Software Failures: Use the device's self-diagnosis function to locate the problem, or restart the system to restore default settings.
Operation Training: Provide regular operator training to prevent equipment damage caused by incorrect operation.
V. Market Trends and Future Outlook
With the advancement of intelligent manufacturing, automatic cutting machines are developing in the following directions:
AI Empowerment: Optimize nesting plans through machine learning to further improve material utilization.
Green Manufacturing: Adopt low-noise, low-energy consumption designs to reduce environmental pollution during the production process.
Flexible Production: Supports rapid mold changes and small-batch production to meet personalized consumption trends.
IoT Integration: Enables remote equipment monitoring and predictive maintenance to reduce the risk of downtime.